Tray Sealers Foodpack

TRAY SEALERS - FOODPACK

Ilpra Foodpack Tray Sealer models are manufactured and range from the table top semi-automatic machines to the fully in line automated models. The tray sealers are designed to allow the packing and sealing of products in preformed trays (Usually in PP, APET, CPET, Aluminium and Laminated Carton) through the process of top sealing (sealing only/atmospheric sealvacuuming, gas flush or vacuum/gas (Modified Atmosphere Packaging MAP) or Skin packaging (skin, over skin, extra skin).

Some examples of items packaged on these machines are: Dairy, Desserts, Meat, Vegetables, Bakery, Ready Meals, Fruit, Medical, Pasta, Charcuterie, Fish, and many more.

Heat-sealed pre-formed trays are ideal for packaging a wide variety of food, non-food and medical products. The models of the Foodpack line meet both the needs of small, medium and high productivity requirements for automatic lines.
Depending on the type of tray sealer, production volumes required, Ilpra can provide the most suitable standard solution or offer bespoke ad-hoc solution for the customer.

Optional extra that can be included on Ilpra machines are: Gas flush or Vacuum gas versions, gas compensation tanks to speed up machine cycle times, denesters and snap on lid devices for inline models, pick and place, high capacity magazine, date coding and Tele-assistance (industry 4.0), skin packaging on plastic or cardboard, anti-liquid kit, anti-powder kit, kits for oxygen protection, motorized ejection conveyors, printed top web, trolleys for easy size change, and many more.

Most tooling in our Foodpack semi-automatic and automatic range is compatible with each other, sometimes just requiring new tray carrier plates. Please enquire with us to confirm whether your tooling is compatible for an upgrade. This is ideal because Ilpra Systems UK also offer part exchange to larger machinery if wish to upgrade or require a larger packs per minute output because you have grown as a company. Tool size change is quick and easy on all machines.

Tray Sealers ILPRA

FOODPACK SERIES - SEMI-AUTOMATIC TRAYSEALERS

FOODPACK BASIC

FoodPack Basic is a semi automatic entry level and small table top tray sealer and has been designed for ease of use and ideal for companies and activities with restricted space problems and or for those who wish to start producing with a low investment. It works via a drawer that has to be open and closed to initiate cycle.

The FoodPack Basic model allows you to work in sealing only, vacuum packaging and in modified atmosphere packaging. This machine is ideal for start-up companies testing the tray sealing market and doing shelf life trials. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK BASIC EMEC

The evolution of the FP Basic, the E-Mec traysealer has the same functional and application characteristics, but is equipped with a completely electromechanical handling system which means that NO AIR is required for it operate meaning no compressor needs to be purchased and therefore even less maintenance required.

E-Mec technology allows for higher speed and productivity and limits mechanical stress on components. It also reduces pneumatic consumption and limits noise emissions, to the benefit of those working on the machine. This machine is ideal for test kitchens, or small factories where the operators are preparing the product near the machine. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK ROTOBASIC

Ilpra FP Rotobasic is another table top entry level tray sealer machine with the same features of the Basic model, but equipped with a manual rotary table with two stations. This machine is there in case customers would like a little more speed in packing. This machine allows the operators to load and unload trays from the front drawer whilst in the back drawer the machine is carrying out its regular sealing/cutting operation. This significantly reduces the execution time of a complete working cycle.

The moulds of this model are perfectly compatible with those of the FP Basic model. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK ENERGY

The FoodPack Energy was introduced as an upgrade to our FP Basic model. The idea was to increase the sealing power of its predecessor and also make available a wider sealing area. The advantage of this machine is that with increase in sealing power we can make more impressions per time over the FP Basic. We can also fit 2 impressions of larger common tray sizes like a D13 and Menu ready meal size which on the FP Basic would not fit normally therefore increasing output and productivity. This machine can be mounted onto any table top or sold with a trolley to move the machine around the facility easily.

FOODPACK 400

The FoodPack 400 tray sealer works the same way as the FP Basic but was designed to work with much larger sized trays or number of impressions. This machine has a much larger sealing area.

The FP 400 comes with its own base unit. The insertion of the trays in the sealing area and the subsequent extraction are done manually, while the unwinding / rewinding functions of the film are done automatically.

Tray sealer ILPRA - extraskin tray packaging

FOODPACK 400 EXTRASKIN

The FoodPack 400 Extraskin is the latest addition to the ILPRA semi-automatic range of compact traysealers. This machine has been created to pack multiple packaging solutions all on one machine. It is ideal for small and medium productions.

This machine presents itself as extremely versatile, being able to work in six different types of packaging applications. The sealing area is wide with an area of 400X300 mm and it is possible to use moulds with up to 2 impressions.

The strong selling points of this machine is that you can package by sealing only, vacuum packaging, modified atmosphere and skin packaging (plastic and cardboard) all on one mould.

Please enquire within, we have a tray size we can offer which in just 1 mould you can use the following applications meaning no change of tooling making it easier for operators, and lower investment costs:

  • Regular trays in clear depths padded/unpadded varying from 30-120mm – most products in MAP or seal only
  • Skin pack on plastic trays (black or clear) with a protrusion of up to 45H on the edge of the tray
  • Skin pack on cardboard trays with a protrusion of up to 45H on the edge of the tray
  • 10-15mm charcuterie HIGH barrier trays for sliced meats

FOODPACK SERIES - AUTOMATIC TRAYSEALERS

REVO PLUS

REVO Plus is an automatic tray sealer for modified atmosphere packaging developed by Unimec, a company owned by ILPRA Group.
REVO is available both in sealing or vacuum gas versions, but also this model allows skin packaging at no extra costs on the machine.

Ease-of-use, high reliability and ease of mainteinance are the main characteristics of this machine. REVO Plus is perfect for medium industrial production, handicrafted production and large retail chains.

REVO Plus is able to pack a wide range of products: cold cuts, meats, cheese, fresh pasta, ready meals, gastronomy, vegetables, fish, dried fruit, etc.

The Revo Plus machine was developed to sit in the category just after the table top models and before the FP Speedy.

The main advantage of this machine is that it fits in tight spaces at only 2.4 Metres long which is ideal for factories that are in London and the output of a table top machine is just not enough for their daily requirements.

The design of the Tooling in the REVO Plus is completely different where the tool is light and very easy to put in the machine and quick when compared to other machinery.

Automatic tray sealer

FOODPACK SPEEDY

FoodPack Speedy is a fully automatic in-line traysealer.

The FP Speedy has been designed to meet the highest construction standards and is manufactured in the hundreds per year. Built in stainless steel and conforming to IP 65 protection standards, the FP Speedy is a very popular in line tray sealer designed to minimize running costs. Reliability, easy cleaning, easy maintenance, easy programming and a wide range of customization options are just some of its core strengths. This machine is a natural step up from the table top speeds, when a customer needs to increase the packs per minute.

The machine incorporates unique ProGas technology, standard on this model which enables a higher production speed and therefore greater productivity. This machine is also available in SKIN pack for plastic or cardboard trays. Another advantage on the FP Speedy over the table top machines is that now the infeed conveyor chain will constantly be moving and therefore the operators have to try and keep up with the machine rather than the machine being controlled by the operator. The FP Speedy will obviously not seal if no trays are fed whilst the chain keeps moving each cycle. The machine can be upgraded to Skin pack or with gas compensation tanks, bigger vacuum pumps to increase cycle times if upgrades are required in future and this can be done directly on site by a qualified Ilpra Engineer.

FOODPACK SPEEDY EMEC

The Speedy E-Mec traysealer has the same functional and application characteristics as the FP Speedy, but is equipped with a fully electromechanical handling system and offers a larger sealing area in width.

E-Mec technology allows for higher speed and productivity and limits mechanical stress on components. It also reduces pneumatic consumption and limits noise emissions, to the benefit of those working on the machine.

FOODPACK SPEEDY 2 EMEC

The Speedy 2 E-Mec traysealer has the same functional and application features as the Speedy and Speedy Mec, but is equipped with a fully electromechanical handling system and offers a much larger sealing area in both width and length. This machine allows for two ½ gastro trays to seal per time. This machine is recommended if a customer does not wish to work in line but requires a higher productivity output whilst still loading manually.

E-Mec technology allows for higher speed and productivity and limits mechanical stress on components. It also reduces pneumatic consumption and limits noise emissions, to the benefit of those working on the machine.

FOODPACK SERIES - IN LINE TRAYSEALERS

FOODPACK 1440

FoodPack 1440 is a fully automatic in-line tray sealer suitable for medium to higher production requirements. These inline models are considered the industry standard. The inline machines are designed to be easily integrated into an automated production line and customisable according to specific production requirements.

Characterized by a compact design, FoodPack 1440 is the entry level of the inline models and offers asealing area of up to 400 mm. The machine guarantees low running costs and can work in sealing only, vacuumprotective atmosphere, and skin type sealing. The ILPRA inline models range work in a similar way and essentially the larger models increase in sealing area allowing for more packs per minute in each cycle. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK 1465

The FoodPack 1465 is a fully automatic in-line tray sealer suitable for medium to high production, designed for easy integration into an automated production line and customizable according to specific production needs.

Featuring a compact design, FoodPack 1465 is equipped with the E-Mec electromechanical handling system to reduce energy consumption and increase productivity. It offers a sealing area of up to 650 mm; it also guarantees low running costs and can work only in sealing only, in vacuum, in protective atmosphere, and in skin type sealing. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK 1485

The FoodPack 1485 model is the fully automatic in-line tray sealer that offers the widest sealing area in the range.
Suitable for medium to high production, designed to integrate easily into an automated production line and customizable according to specific production needs.

The FoodPack 1485 is equipped with the E-Mec electromechanical handling system to reduce energy consumption and increase productivity. It offers a sealing area of up to 850 mm; it also guarantees low running costs and can work only in sealing, in vacuum, in protective atmosphere, and in skin type sealing. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK M7

The FoodPack M7 is the latest addition to the Ilpra range of fully automatic in-line tray sealers. This model was designed with the latest technology in mind and the operators at heart. Everything about the M7 is designed with priority given to the operators using the machine. All belts are easy clean access, the trolley for holding moulds is rotary to allow easy clean and maintenance of tooling. No manual tools are required to change moulds or strip the machine down. The software is specifically designed to make all adjustments and tests on the machine health via the panel directly which to satisfy large production volumes.

Cleaning and maintenance are easy and quick. It will take approximately 10/15 minutes for tooling changeover and the process is simple and easy.

It offers a sealing area of 700 mm and can work in sealing only, vacuumprotective atmosphere and skin type sealing. Equipped with the E-Mec electromechanical handling system to reduce energy consumption and increase productivity, thanks to the innovative design FoodPack M7 can also be easily integrated into an automated production line and customized according to specific production needs. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.

FOODPACK M11

The FoodPack M11 is the largest addition to the Ilpra range of fully automatic in-line tray sealers. This model was designed with the latest technology in mind and the operators at heart. Everything about the M11 is designed with priority given to the operators using the machine. All belts are easy clean access, the trolley for holding moulds is rotary to allow easy clean and maintenance of tooling. No manual tools are required to change moulds or strip the machine down. The software is specifically designed to make all adjustments and tests on the machine health via the panel directly which to satisfy large production volumes.

This model was designed with the latest technology in mind and the operators at heart. Everything about the M11 is designed with priority given to the operators using the machine. All belts are easy clean access, the trolley for holding moulds is rotary to allow easy clean and maintenance of tooling. No manual tools are required to change moulds or strip the machine down. The software is specifically designed to make all adjustments and tests on the machine health via the panel directly which to satisfy large production volumes.

Cleaning and maintenance are easy and quick. It will take approximately 10/15 minutes for tooling changeover and the process is simple and easy.

It offers a whopping sealing area of 1,100 mm and can work in sealing only, vacuumprotective atmosphere and skin type sealing. Equipped with the E-Mec electromechanical handling system to reduce energy consumption and increase productivity, thanks to the innovative design FoodPack M11 can also be easily integrated into an automated production line and customized according to specific production needs. Inline machines can be offered with a walking beam conveyor, chain feed conveyor or motorized infeed belt.