Sustainable

Paper Tray Packaging

Our Paper Shape trays are a recyclable packaging option developed for the Paper Shape Line 2. Created to reduce plastic use, they deliver strength, sealing efficiency, and flexibility for modern food packaging.

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Full Description

These trays are produced directly in-line on the Paper Shape Line 2, a forming and sealing system developed in collaboration with Cartotecnica Moreschini. The process starts with flat die-cut cardboard featuring pre-creased, sealable lips. Through mould and counter-mould forming, the material is shaped into rigid trays with a stable flat base and patented corner design for durability and sealing strength.

For products requiring added protection, an optional barrier liner can be applied after forming. This makes the trays suitable for chilled or moist foods and compatible with MAP (Modified Atmosphere Packaging) or skin packaging formats.

Paper Shape tray sizes can be customised within defined format ranges (approx. 148×232 mm to 180×250 mm footprint, 20–35 mm height), offering flexibility across different products. The design also reduces paper consumption while increasing usable volume, providing both sustainability benefits and practical performance.

By combining recyclability, efficiency, and strong visual presentation, paper-based trays give producers a viable and environmentally responsible alternative to traditional plastic trays.

Key features

  • Paper-based and recyclable.
  • Optional barrier liner for chilled or moist products.
  • Compatible with MAP and skin packaging.
  • Patented corner design for sealing and strength.
  • Flat base for stability and presentation.
  • Customisable tray sizes within defined ranges.

Product attributes

Microwave Safe

This packaging is safe for use microwave heating and defrosting.

Recyclable

Made from recyclable materials like rPET and recyclable cardboard.

Less Plastic

Our innovative packaging material options use less plastic than traditional alternatives.

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Get in touch with our team for tailored advice on which packaging solution is right for your products.