Fill seal 5000
Rotative

Fill Seal 5000

This machine delivers advanced filling and sealing functionalities, including MAP, vacuum, sealing, and gas flush. Its ultra-compact design allows for easy operation and configuration options.
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Full Description

The Fill Seal 5000 stands out as the most sought-after pot filler machine in the dairy packaging industry, thanks to its ultra-compact design and wide range of optional features.

This automatic filling and sealing machine is capable of handling MAP (Modified Atmosphere Packaging), vacuum sealing, and gas flushing, offering a versatile solution to extend the shelf life of dairy products and maintain their freshness. The machine’s control panel allows for straightforward operation, with the ability to store several recipes for quick setup changes, enhancing productivity and flexibility in production lines.

Equipped to work with pots of different materials, the Fill Seal 5000 can process two cups per cycle, with configurations available for both standard and large sizes, accommodating various cup dimensions and volumes. Its technical specifications highlight its adaptability and efficiency, with options for different electric power settings, pot sizes, and maximum cup heights to suit a broad range of packaging needs.

- Sealing -

- Gas Flush -

- MAP/ATP -

- Vacuum -

Sealing
Up to 40 cpm

Gas Flush
Up to 30 cpm

MAP/ATP
Up to 20 cpm

Vacuum
Up to 32 cpm

Gas Flush Fill
Up to 30 cpm

MAP/ATP Fill
Up to 20 cpm

Vacuum Fill
Up to 32 cpm

Sealing Fill
Up to 40 cpm

Technical Data

Technical data : Fill Seal 5000

Dimensions : 172 x 169 x h 198 cm

Weight: circa 850 Kg

Electric Power Lid: 4,5 Kw

Electric Power Film: -

Pots per cycle: 2

Ø Max Cups Lid: 95 mm

Ø Max Cups Film : 90 mm

Max height Cup: 170 mm

Technical data : Fill Seal 5000 Large

Dimensions : 154 x 220 x h 232 cm (Lid)

Weight: circa 1050 Kg

Electric Power Lid: 7,5 Kw

Electric Power Film: 7 (N) - 8,5 (VG) kW

Pots per cycle: 2

Ø Max Cups Lid: 130 mm

Ø Max Cups Film : 120 mm (N )

Max height Cup: 130 mm

Dimensions : 215 x 193 x h 232 cm (Film)

Ø Max Cups Film : 105 (VG)

Videos

Layered Dessert Pots

Split Cup Yogurt Pots

Layered Yogurt in Glass Jars

Technology

High-Capacity Storage

Designed to maximise operational efficiency, the high-capacity storage feature of the Fill Seal 5000 reduces the need for frequent refills, ensuring that the machine and its operators can maintain high levels of productivity with greater autonomy.

Pick & Place

The automatic pick & place device is a critical component for enhancing the machine’s automation capabilities. It seamlessly integrates into the production line to accurately place pre-filled containers into the machine, reducing manual handling and improving overall efficiency.

Suction of Foreign Materials

Ensuring product purity is essential, and the suction of foreign materials accessory addresses this by removing any contaminants from the containers. An air jet strategically placed near the container’s bottom lifts and extracts foreign bodies, maintaining the integrity of the packaged product.

Ultra Cleaning System

The ultra cleaning system accessory equips the Fill Seal 5000 with advanced sanitisation capabilities, including UVC lamps, pulsed light, and hydrogen peroxide options. This system is essential for maintaining a sterile production environment, crucial for food safety.

Dosing Systems

With a comprehensive range of dosing systems available, the Fill Seal 5000 can achieve fast and accurate filling for various products. Whether dealing with liquids, creams, or granular materials, these dosing systems ensure precise product volumes are dispensed every time.

Laminar Flow Hood

The laminar flow hood creates a controlled environment by providing a constant flow of micro-filtered air over the production area. This feature is instrumental in extending the shelf life of products by protecting them from airborne contaminants during the packaging process.

Crimping System

The crimping system accessory is designed for the secure sealing of lids onto glass or ceramic pots. By crimping the lid to the pot’s side edge, it ensures a tight seal, preserving the product’s quality and safety throughout its shelf life.

Inkjet

The inkjet printing accessory allows for the addition of vital product information, such as expiration dates and production lots, directly onto the packaging. This feature is crucial for traceability and compliance with labelling regulations.

Clean-In-Place System

The CIP (Clean-In-Place) system provides an efficient solution for cleaning the dosing unit. This independent system allows for the thorough sanitisation of critical components without disassembly, ensuring the machine remains hygienic with minimal downtime.

DETAILS

Touch Screen Panel

The Fill Seal 5000 incorporates a touch screen panel that significantly enhances user interaction by allowing operators to easily adjust settings and switch between stored recipes. This feature streamlines the setup process for different production runs, making it straightforward to manage various product specifications with minimal downtime.

Available Dosers

This machine is equipped with a versatile range of dosing systems, including volumetric, timed, timed with weight control, and drawer doser options. For operations with specific filling requirements, the Fill Seal 5000 can also be outfitted with a multi-head system, providing the flexibility to handle a wide variety of product consistencies and volumes with precision and efficiency.

Modified Atmosphere Packaging

The Fill Seal 5000 offers Modified Atmosphere Packaging (MAP) technology, a standout feature for a rotary table filling and sealing machine. MAP is crucial for extending the shelf life of perishable products by altering the atmospheric conditions within the packaging, thereby maintaining product freshness and quality over an extended period.

Completely Washable

Hygiene and cleanliness are paramount in food packaging. The Fill Seal 5000 is designed to be completely washable, ensuring that all components can be easily and thoroughly cleaned. This design consideration helps maintain a sanitary production environment, crucial for meeting stringent food safety standards.

End of Line Add-Ons

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